Introduction
Copper is an important engineering material since it is widely used in its pure state
and also in alloys with other metals. In its pure state it is the most important material
in the electrical industry. It has high electrical conductivity and corrosion resistance
and is easy to fabricate. It has reasonable tensile strength, controllable annealing properties
and general soldering and joining characteristics. Alloyed copper in the form of brass, and bronze
is used extensively throughout the mechanical engineering industry.
Copper alloys do not have a sharply defined yield point, so yield strength is reported
either as 0.5% extension under load, or as 0.2% offset or 0,05% offset.
On the basis (0.5% extension), yield strength of annealed material is approximately
one-third the tensile strength.
As the material is cold worked or hardened, it becomes less ductile, and yield strength
approaches tensile strength.
Copper is specified according to temper, which is established by cold working or
annealing. Typical levels are: soft, half-hard, hard, spring, and extra-spring. Yield strength of a hard-temper copper is approximately two-thirds of tensile strength.
For brasses, phosphor bronzes, or other commonly cold-worked grades, the hardest available tempers are
also the strongest. Ductility is sacrificed, of course, to gain strength. Copper-beryllium alloys can be precipitation hardened to the highest strength levels attainable in copper-base alloys.
Relevant Standards
- BS EN 1976:1998..Copper and copper alloys. Cast unwrought copper products
- BS EN 1978:1998..Copper and copper alloys. Copper cathodes
- CEN 133/TC European numbering system (in preparation)ref .European Numbering System for Non-Ferrous Metals
- BS EN 1412:1996 :Copper and copper alloys. European numbering system
- BS EN 1173:1996: Copper and copper alloys. Material condition or temper designation
- BS EN 1982:1999:Copper and copper alloys. Ingots and castings
|
Sample Unalloyed Wrought Copper Properties
Notes:
The values shown are for general guidance only for detailed values refer to standards,
and supplier literature..
The mechanical property ranges from minimum (No temper- anealed) to maximum (Full temper)
Unalloyed Copper |
Number |
Cu |
P |
Pb |
Sn |
Zn |
Notes |
0.2%Proof Strength |
Tensile Strength |
Elong'n |
ISO spec'n |
|
% |
% |
% |
% |
% |
|
MPa |
MPa |
% |
|
CW004A |
99.9 |
|
|
|
|
Suitable for conductors/fabricated electrical components - not in reducing atm's |
50-340 |
200-400 |
50-5 |
Cu-ETP |
CW006A |
99.9 |
|
|
|
|
General engineering and building applications - not in red atm's. |
50-340 |
200-400 |
50-5 |
Cu-FRTP |
CW008A |
99.95 |
|
|
|
|
Oxygen-free version of Cu-ETP for use in red'g atmos's. |
50-340 |
200-400 |
50-5 |
Cu-OF |
Brass
The copper-zinc brasses consist of a series of alloys of copper up to about 40% Zinc.
The property of the alloy varies as the zinc percentage changes. One of the most useful alloys is
the 70%Cu and 30% Zn alloy is famed for its deep-drawing ability. This alloy is known
as cartridge brass. It is also used for radiator cores, tanks, lamp fixtures etc.
Copper-Zinc brasses containing additional elements such as tin, aluminium, silicon, manganese, nickel,
and lead are referred to as "alloy brasses". These alloys alloy further property enhancements
to enable the brasses to be used for a wider range of applications.
Sample Wrought Brass Properties
Notes:
The values shown are for general guidance only for detailed values refer to standards,
and supplier literature..
The mechanical property ranges from minimum (No temper- anealed) to maximum (Full temper)
Brass |
Number |
Cu |
P |
Pb |
Sn |
Zn |
Notes |
0.2%Proof Strength |
Tensile Strength |
Elong'n |
ISO spec'n |
|
% |
% |
% |
% |
% |
|
MPa |
MPa |
% |
|
CW500L |
94.0-96.0 |
|
|
|
Rem. |
Very good cold working properties for electrical |
60-420 |
240-420 |
45-4 |
CuZn5 |
CW504L |
71.0-73.0 |
|
|
|
Rem. |
Very good cold working properties for extreme deep drawing |
120-420 |
310-500 |
30-2 |
CuZn28 |
CW509L |
59.5-61.5 |
|
|
|
Rem. |
Muntz metal - good hot and cold working properties. |
200-420 |
340-500 |
45-2 |
CuZn40 |
Sample Wrought Leaded Brass Properties
Leaded Brass |
Number |
Cu |
P |
Pb |
Sn |
Zn |
Notes |
0.2%Proof Strength |
Tensile Strength |
Elong'n |
ISO spec'n |
|
% |
% |
% |
% |
% |
|
MPa |
MPa |
% |
|
CW603N |
60.0-62.0 |
|
2.5-3.5 |
2.5-3.5 |
Rem. |
These alloys have excellent machinability but very limited cold workability |
160-450 |
340-580 |
35-5 |
CuZn36Pb3
|
CW606N |
61.0-62.0 |
|
1.6-2.5 |
|
Rem. |
Good machinability.Reasonable cold working. |
160-450 |
300-580 |
45-5 |
CuZn37Pb2
|
CW610N |
59.0-60.5 |
|
0.2-0.8 |
|
Rem. |
Machinable, Good cold working, |
150-450 |
360-580 |
40-5 |
CuZn39Pb0.5 |
Copper-Tin Bronze
Alloys consisting of principally copper and tin are properly called "tin bronzes".
since phosphorus is usually added to these alloys as a deoxidising agent during
casting, the tin bronzes are commercially known as "phosphur bronzes". These alloys
possess desirable properties such as high strength, wear resistance, and good sea
water resistance.
Sample Wrought Tin Bronze Properties
Notes:
The values shown are for general guidance only for detailed values refer to standards,
and supplier literature..
The mechanical property ranges from minimum (No temper- anealed) to maximum (Full temper)
Tin Bronze |
Number |
Cu |
P |
Pb |
Sn |
Zn |
Notes |
0.2%Proof Strength |
Tensile Strength |
Elong'n |
ISO Spec'n |
|
% |
% |
% |
% |
% |
|
MPa |
MPa |
% |
|
CW450K |
Rem. |
0.01-0.4 |
|
3.5-4.5 |
|
Strength increases as tin content increases. Good |
140-850 |
320-950 |
60-1 |
CuSn4 |
CW452K |
Rem. |
0.01-0.4 |
|
5.5-7.0 |
|
Springs, instrument components, wire |
140-950 |
340-1000 |
60-1 |
CuSn6 |
CW460K |
Rem. |
0.2-0.4 |
0.1-0.5 |
7.5-9.0 |
|
|
280-550 |
460-650 |
40-5 |
CuSn8PbP |
Sample Wrought Copper Aluminium properties
Notes:
The values shown are for general guidance only for detailed values refer to standards,
and supplier literature..
The mechanical property ranges from minimum (No temper- anealed) to maximum (Full temper)
Copper Aluminium |
Number |
Cu |
Al |
Fe |
Ni |
As |
Mn |
Notes |
0.2%Proof Strength |
Tensile Strength |
Elong'n |
ISO Spec'n |
|
% |
% |
% |
% |
% |
% |
|
MPa |
MPa |
% |
|
CW300G |
Rem. |
4.0-6.5 |
|
|
0.1-0.4 |
- |
Alpha phase alloy for tube making. May beheavily cold worked |
130 |
380 |
55 |
CuAl5As |
CW306G |
Rem. |
9.0-11.0 |
2.0-4.0 |
|
|
1.5-3.5 |
High strength alloys for usein aggressive media when |
330-510 |
600-720 |
15-5 |
CuAl10Fe3Mn2 |
CW308G |
Rem. |
10.5-12.5 |
5.0-7.0 |
5.0-7.0 |
|
- |
High Strength, Good wear & impact strength. |
500-680 |
750-850 |
10-5 |
CuAl11Fe6Ni6 |
Sample Wrought Copper Nickel alloy properties
Copper Nickel |
Number |
Cu |
Al |
Fe |
Ni |
As |
Mn |
Notes |
0.2%Proof Strength |
Tensile Strength |
Elong'n |
ISO Spec'n |
|
% |
% |
% |
% |
% |
% |
|
MPa |
MPa |
% |
|
CW350H |
Rem. |
|
|
24.0-26.0 |
|
|
UK 'silver' coinage alloy. |
120 |
300 |
- |
CuNi25 |
CW352H |
Rem. |
|
1.0-2.0 |
9.0-11.0 |
|
0.5-1.0 |
Excellent sea-water corrosion resistance. |
100-420 |
290-520 |
35-8 |
CuNi10Fe1Mn |
CW354H |
Rem. |
|
0.4-1.0 |
30.0-32.0 |
|
0.5-1.5 |
Excellent sea-water corrosion resistance. Erosion resistant |
130-330 |
350-520 |
35-12 |
CuNi30Mn1Fe |
|